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Specialised Firefighting for Silos and Storage Bunkers

Silo firefighting and inerting for maximum safety

Request advice on specialised fire-fighting for silos and storage bunkers
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Fires in silos and storage bunkers are among the most challenging scenarios in industrial fire protection.

Fires in silos and storage bunkers are among the most challenging scenarios in industrial fire protection. These fires are often caused by spontaneous combustion in bulk materials such as coal, biomass, wood pellets, substitute fuels or grain. They frequently originate within the stored material and remain undetected for long periods.

Safely locating the source of the fire, assessing explosion risks and selecting a suitable fire-fighting strategy require specialised measurement technology and extensive experience. DMT supports operators, fire services and incident commanders with independent expertise, state-of-the-art gas and temperature measurement technology, and a proven approach to safe and efficient firefighting.

Challenges posed by fires in silos and bunkers

Fires in silos and bunkers differ significantly from conventional fire incidents. The limited access to the stored material makes it difficult to assess the situation and increases the risks to emergency services personnel.

Typical hazards include:

  • Spontaneous combustion of bulk materials
  • Hidden pockets of embers within the material
  • Carbon monoxide formation and oxygen deficiency
  • Potentially explosive dust and gas atmospheres
  • High thermal stresses on the building structure
  • Long operational periods with an inadequate fire-fighting strategy

The use of high-precision gas analysers, oxygen and carbon monoxide detection systems, and high-resolution thermal imaging cameras enables DMT to carry out a risk assessment and precisely pinpoint the location of the fire.

Would you like to improve the safety of your silos and storage bunkers, have a fire safety plan reviewed, or do you require assistance with an ongoing fire incident?

Our experts in specialised firefighting will provide you with expert, solution-focused advice.

Sales Team
+49 231 5333-430
IND7-VID@dmt-group.com

Inerting as a proven method of silo firefighting

Inerting has established itself as a particularly effective method for combating silo fires and coal bunker fires.

In silo inerting, the oxygen required for combustion is removed from the source of the fire through the controlled introduction of inert gases, such as nitrogen or carbon dioxide. This smothers the fire in a controlled manner whilst significantly reducing the risk of a dust or gas explosion.

The effectiveness of inerting depends largely on the continuous monitoring of oxygen and carbon monoxide concentrations. DMT provides the measurement support and control of the measures to ensure a safe, efficient and sustainable extinguishing outcome.

Advantages of inerting

  • Inspection and extinguishing of hidden sources of fire
  • Significant reduction in the risk of explosion
  • Minimisation of damage to plant and infrastructure
  • Safer working conditions for emergency services personnel
  • Avoiding unnecessary movement of equipment
  • Sustainable firefighting through a controlled approach

Preventative safety plans for silos and storage bunkers

As well as firefighting, DMT assists companies in developing preventative fire safety strategies.

Our services include:

  • Planning and assessment of inerting systems
  • Inspection of existing fire-extinguishing and inerting systems
  • Carrying out test flooding to verify effectiveness
  • Assessment of explosion protection and safety concepts
  • Support with health and safety and regulatory requirements
  • Development of comprehensive fire safety solutions for new and existing facilities

By combining specialist knowledge, measurement technology and engineering expertise, we provide a sound basis for decision-making for operators and public authorities.

An overview of our services

We support operators and fire services by:

  • Locating the source of fires using gas analysis and thermal imaging
  • Provision of gas, temperature and oxygen measurement equipment
  • Hazard assessment and explosion risk analysis
  • Advice on the selection of suitable fire-extinguishing strategies
  • Technical support for inerting measures
  • Fire safety support during clearance and refurbishment work
  • Development of fire safety and protection plans
  • Efficacy testing of inert gas extinguishing systems through test flooding
  • Expert advice on fire safety, explosion protection and occupational safety

Emergency number for silo fires, available round the clock (24/7): +49 231 5333-237

For silo fire emergencies, DMT has set up a telephone number that can be contacted round the clock (24/7).

What you need to know

Frequently Asked Questions on Silo Firefighting

Silo firefighting encompasses all measures taken to localise, control and extinguish fires in silos and storage tanks. Due to the risk of explosion and limited access, specialised methods such as inerting are required.

  • Inerting with nitrogen or carbon dioxide
  • Controlled cooling
  • Extraction or transfer of the material (only under inert conditions)

During silo inerting, inert gases such as nitrogen or carbon dioxide are introduced into the silo. This reduces the oxygen concentration and halts the combustion process. A prerequisite for successful inerting is the monitoring of the oxygen and carbon monoxide levels in the silo using gas sensors.

Yes. The effectiveness of existing or planned inerting systems can be verified and documented through test flooding and metrological investigations.

Materials at particularly high risk include coal, biomass, wood pellets, substitute fuels, cereals, animal feed and other organic bulk materials subject to biological or chemical spontaneous combustion processes.

Fires in silos often develop unnoticed within the stored material and therefore remain hidden for a long time. At the same time, explosive dust and gas atmospheres can form. The combination of restricted access, high temperatures and potential explosion risks makes firefighting considerably more difficult. Furthermore, thermal stresses can compromise the stability of the silo or bunker structure.

Silo inerting reduces the oxygen content in the silo through the controlled introduction of inert gases such as nitrogen or carbon dioxide. This halts the combustion process and significantly reduces the risk of a dust or gas explosion. At the same time, inertisation creates safe conditions for emergency services and enables controlled and sustainable firefighting.

The duration of silo inerting depends on various factors, in particular the size of the silo, the fill level, the airtightness of the system and the extent of the fire. In many cases, the measures take several days to complete. Continuous monitoring of oxygen, carbon monoxide and temperature levels enables the process to be controlled safely.

Silo firefighting operations must only be carried out by qualified specialists with in-depth knowledge of fire safety, explosion protection, measurement technology and health and safety at work. In practice, fire services often work in collaboration with specialist consultants and service providers to ensure safe and effective firefighting.

Effective preventive fire safety combines technical, organisational and operational measures. These include regular inspections and maintenance, rigorous dust prevention, temperature and gas monitoring systems, and proper stock management in accordance with the first-in, first-out principle. In addition, regular staff training and the review of existing safety plans help to reduce the risk of spontaneous combustion and fires in the long term.

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