WindSafe - Online Condition Monitoring System for Wind Turbines

WindSafe® is DMT’s machine diagnostic system specially designed for use in wind power plants. The system uses the modern components of our new XSafe online-technology for the core functions. The hardware and software is specially adapted to the requirements of wind power plants. The hardware boasts an operating temperature range of -40 °C to +65 °C, qualifying the system for use in rugged environments.

Wind farm monitoring
Wind farm monitoring with DMT's WindSafe®
Monitoring components of a wind turbine
Monitoring components of a wind turbine

WindSafe makes for economical and efficient online monitoring in wind parks. Impending damage to any part of the entire drive train will be detected early on, helping avoid unplanned downtimes and costly subsequent damage. We can offer monitoring and service concepts tailored exactly to the maintenance plan for your wind park. With modern, secure and reliable web technologies and communication strategies, system data is available to the operator and to service personnel at all times.

In 2003 WindSafe was the first online condition monitoring system to achieve certification in accordance with Allianz Center for Technology (AZT) guidelines. The system is recognised by all major German insurance underwriters. 


  • Lower total system costs
  • Compact and space-saving
  • Widely applicable due to modular design

Individual Monitoring

WindSafe® - Condition Monitoring Index
WindSafe® - Condition Monitoring Index

Abnormalities and incipient damage are reported. … "And what next?" … this is a question many customers often have to face alone. This is precisely why we provide an Individual Monitoring Service combined with our powerful online CMS. As the technical operator, you are supported with solutions to individual issues, incl. development of recommended measures to extend the lifespan of the drive train components of your wind turbine.

Your benefit:

  • Noticeable optimization of maintenance strategy for individual wind turbines
  • Minimization of maintenance costs and continuity of operations for 15-plus wind turbines until the scheduled end of term (e.g. possible avoidance of gear box replacement)
  • Determination of cause of damage, as well as the resulting interdependencies for safe continued operation
  • Support in securing warranty claims
  • Gain extensive, valuable system knowledge and a load history from CMS for the technical operation and for expert reports on further operation and determining lifespan expectancy of 20-plus wind turbines